Headlight Plug Views
Assemble the headlight plugs as shown above right. You will need three wires 60 cms long for the right headlight and three 200 cms long wires for the left side. Two red wires each side with yellow female spade terminals at the relay end and the new headlight plugs female push in terminals at the other. One black for each side with headlight plugs female push in terminals at one end and yellow ring terminals to suit the negative battery terminal bolt at the other. I soldered and crimped them before pushing them into the holders headlight holders.
The two power supply wires from the relays ( pin 30 ) attached to the front of the fuse box where the power supply from the battery is fixed. The cover slips back over nicely leaving them protected. The two headlight ground wires from the plugs attached directly to the battery terminal making sure the best possible supply. A body ground is not as good for this many amps.
The photo above shows the switch wire connections to the old headlight plug. The red wire ( wire C from the top photo ) goes in the top most terminal and then to the black low beam relay on pin 86. The purple wire ( wire D from the top photo ) goes in the left terminal and goes to pin 86 on the grey high beam relay. To run the loom across to the other headlight I placed it behind the grill support frame as shown. It tucked in nicely between that and the auto cooler brackets as shown with the left cooler bracket done and right cooler bracket still not to show where it runs.
Headlight Plug Images
